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SIMATIC 545/555/575 System Manual
Pre-installation Guidelines
2.2 Safety Considerations
Pre-installation planning and site preparation must include consideration of
hazards to personnel in the event of a system failure. The equipment
connected to the control system must include interlocks and safety switches
to help prevent operation during a system failure. Although the specific
steps depend on the application, the general precautions include the
following considerations.
!
WARNING
Control devices can fail in an unsafe condition. Unless proper safeguards are
incorporated by the user, malfunctions of these devices could lead to sudden
equipment startup or shutdown. Failure can also be exhibited as erratic or
unexpected operation.
Such startup or shutdown or unexpected operation could result in death or
serious injury to personnel, and/or damage to equipment.
If you, or your company, use any programmable controllers with equipment
which requires an operator or attendant, you should be aware that this potential
safety hazard exists, and take appropriate precautions.
The precautions below conform to the National Electrical Manufacturers
Association guidelines for installation of programmable controllers as
recommended in the NEMA ICS 3304 Programmable Control Standards.
ICS 3-304.81 Safety Recommendations:
Consideration should be given to the use of an emergency stop function
which is independent of the programmable controller.
Where the operator is exposed to the machinery, such as in loading or
unloading a machine tool, or where the machine cycles automatically,
consideration should be given to the use of an electromechanical override or
other redundant means, independent of the programmable controller, for
starting and interrupting the cycle.
If provision is required for changing programs while the equipment is in
operation, consideration should be given to the use of locks or other means of
assuring that such changes can be made only by authorized personnel.
These recommendations are intended as safeguards against the failure of
critical components and the effects of such failures or the inadvertent errors
that might be introduced if programs are changed while the equipment is in
operation.
The ICS 3-304.81 Safety Recommendations from NEMA ICS 3-304, Programmable Controller
Standard. Recommendations are reproduced by permission of the National Electrical
Manufacturers Association.
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