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GAS CHROMATOGRAPHY
p
process
MAXUM
TM
edition II
Process Gas Chromatograph
Installation Manual Edition 8/2007
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Indice de contenidos

Pagina 1 - process

GAS CHROMATOGRAPHY p processMAXUMTM edition IIProcess Gas Chromatograph Installation Manual Edition 8/2007

Pagina 2 - Maxum™ edition II

Maxum II Specifications, Continued I/O Options Standard I/O 2 analog outputs; 4 digital outputs (1 indicates system error, 3 are user configurable);

Pagina 3 - Getting Help

Maxum II Specifications, Continued Installation Configuration Single unit with multiple enclosures CAUTION When mounting the analyzer on a wall,

Pagina 4 - Symbols Marked on Equipment

Maxum II Specifications, Continued AC Power 100-130 VAC or 187-264 VAC (configuration dependent); 47-63 Hz., single phase Transient Overvoltage – Cat

Pagina 5

Maxum II Outline Drawing Notes Unless otherwise specified, dimensions are shown as millimeters (Inches) Recommended Minimum Clea

Pagina 6 - Site Considerations

Installation IntroductionThis section is intended for installation personnel. After completing these procedures, the Maxum II will be ready for startu

Pagina 7 - Intended Use

Receiving a Crated Analyzer Instructions When the Maxum II is shipped to the installation site in a reinforced crate with vibration protection, it wil

Pagina 8 - Qualified Personnel

Mounting the Analyzer Instructions The following procedures should be used to mount the Maxum II to wall or bulkhead; see Figure 2-1. Maxum II Outlin

Pagina 9 - Maxum II Specifications

Mounting the Analyzer, Continued  Refer to Application Drawing Package, Dimension Diagram Analyzer sheet for drilling information. The following di

Pagina 10

Cable Connections Protective Earth Ground Install protective earth ground per applicable codes (see diagram on page 16). This is located on the back

Pagina 11 - Installation

Installing Primary AC Power Primary AC Power For Installation of AC Power for CE / ATEX units, refer to the Application Drawing Package, and page 17

Pagina 12 - Calibration

Maxum™ edition II Process Gas Chromatograph Table of Contents Getting Help 2 Safety Practices & Precautions 3Site Considerations 5Maxum II

Pagina 13 - Maxum II Outline Drawing

Installing Primary AC Power, Continued Circuit Breaker The circuit breaker should have the correct ampere rating, number of poles, and rated for the a

Pagina 14

Installing Primary AC Power, Continued Installation Procedure To install primary AC wiring, perform the following procedures:  Shut off the primary

Pagina 15 - Receiving a Crated Analyzer

Installing Primary AC Power, Continued  Install AC power wiring to the PECM connectors TB1, TB2, and TB10 as specified in the Application Drawing Pa

Pagina 16 - Mounting the Analyzer

Installing Primary AC Power, Continued  Verify that the correct fuses are in place. Fuses are located on the PECM. See diagram below for correct pl

Pagina 17

Utility Gas Supply Installation Description This section provides the utility gas supply installation requirements for the analyzer.  Carrier Suppl

Pagina 18 - Cable Connections

Utility Gas Supply Installation, Continued Figure 2-4. Automatically Switched Carrier Gas Cylinders Calibration Standard Supply Installation The Ca

Pagina 19 - Installing Primary AC Power

Utility Gas Supply Installation, Continued Detector Flame Fuel Supply The FPD will need supplemental hydrogen and the FID may also need supplemental h

Pagina 20 - Access Plate

Sampling System Installation Siemens Supplied Sample System The sampling system provides a conditioned process sample to the analyzer. This section is

Pagina 21 - TB2 & TB10 Connections

Sampling System Installation, Continued Transport Tubing Refer to Application Drawing Package, Block Diagram Utility Connections sheet. Gas Samples T

Pagina 22 - (Optional UPS)

Sampling System Installation, Continued Figure 2-4. Typical Installed Sample Probe Returning Samples to the Process Stream Refer to the Application

Pagina 23

Getting Help Contacts for Help Siemens provides support for the Maxum System worldwide. Contact information is provided on all Siemens products at th

Pagina 24 - Consumption

Sampling System Installation, Continued Liquid Samples If the sample stream is a liquid, all of the liquid flows should be returned to the process. I

Pagina 25 - Heat Tracing

Analyzer Connections Before You Begin Ensure that the Utility Gas Supply and Sample System are installed in accordance with the Utility Gas Supply Req

Pagina 26 - Analyzer Connections

Analyzer Connections, Continued  For an analyzer with an FID, connect a length of new, clean, ¼” (6.35 mm) stainless steel tubing to the analyzer po

Pagina 27 - Sampling System Installation

Maxum II Initial Startup Procedures Important Before proceeding with these procedures make sure the Maxum II is installed correctly in accordance with

Pagina 28 - Sample Wetted Parts

Refer to the comments on Hazardous gases on page 3. Maxum II Initial Startup Procedures, Continued  Continuing with the main power still off, open

Pagina 29

Maxum II Initial Startup Procedures, Continued Check Operation of Oven Heaters For Air Bath heaters (including PTGC) perform the following procedure:

Pagina 30

Maxum II Initial Startup Procedures, Continued  Observe when the over temp shutdown light comes on. This is indicated when the fourth LED lights (

Pagina 31

Maxum II Initial Startup Procedures, Continued Prepare Flame Detectors If Present  For FID and FPD detectors, disable carrier gas flows and check fu

Pagina 32

Maxum II Initial Startup Procedures, Continued  If analyzer with the IP address entered in the Maxum II does not appear in the analyzer list at the

Pagina 33 - Instructions

Maxum II Initial Startup Procedures, Continued  At the end of the cycle, import the chromatogram: File > Data > Import. Compare the chro

Pagina 34 - Continued

Safety Practices and Precautions Safety First This product has been designed, tested, and supplied in a safe condition in accordance with IEC Publicat

Pagina 35

Maxum II Initial Startup Procedures, Continued Check for Proper Reporting of Results  In the main System Manager screen, double click in the analyze

Pagina 36

Maxum II Shutdown, Restart, and Cleaning Procedures Introduction The Maxum II is designed to automatically recover to full operation after a power f

Pagina 37

Assigning IP & Sub Network Mask Addresses Overview All Maxum II units connected to a network must have a unique 32-bit IP and a common sub networ

Pagina 38

Spare Parts Spare Parts List Please refer to page 2 for information on where to order spare parts. Providing the unit serial number of the instrument

Pagina 39 - Calibrate the Maxum II

8/2007 Edition 2000595-001Siemens Energy & Automation, Inc.7101 Hollister Road, Houston, TX 77040United StatesPhone +1 (713) 939-7400Fax +1 (713

Pagina 40

Safety Practices and Precautions, Continued Hazardous or Poisonous Gases When hazardous gases (such as poisonous, flammable, or oxygen depleting) are

Pagina 41 - Cleaning Procedure

Site Considerations Description To protect the Maxum II from the elements, it should be located in an analyzer house or a similar protected enclosure;

Pagina 42 - Setting Maxum II IP Address

Site Considerations, Continued When the Maxum II contains an air bath oven, it will vent in excess of 3 SCFM (85 liters per minute) of heated air thro

Pagina 43 - Spare Parts

Site Considerations, Continued Qualified Personnel Only suitably qualified personnel may operate or perform maintenance on the Maxum II. For the purp

Pagina 44 - 8/2007 Edition 2000595-001

Maxum II Specifications The equipment is designed to be operated under normal environmental conditions unless noted otherwise in the specifications

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